School Bus Fleet Magazine Forums
Home | Profile | Register | Active Topics | Members | Search | FAQ
 All Forums
 Professional Garage
 Enter Forum: Professional Garage
 Bench testing Air Compressors
 New Topic  Reply to Topic
 Printer Friendly
Author Previous Topic Topic Next Topic  

Wolf0r
Top Member

USA
2181 Posts

Posted - 03/10/2011 :  07:53:45 AM  Show Profile  Reply with Quote
Is it possible to bench test s air brake compressor without a lot of hassle. We just got (3x) 1999 TC2000 in with the 24v Cummins. I noticed one was spitting oil out of the dryer and the gasket from the pump to engine was leaking. I have the pump off to fix the gasket. The service information says to use the paper test, holding a piece of paper up to see an oil pattern. Even if I mount the pump back on the bus it will be impossible to access the air outlet to perform this test. My builder says he can't bench test it. I wonder how they know if it will work after rebuilding?

bwest
Administrator

United States
3820 Posts

Posted - 03/10/2011 :  11:02:38 AM  Show Profile  Reply with Quote
I am not versed on air systems at all but it seems to me that you could rig up some kind of motor and belt and then plumb it into a tank and see if it pumps up and does what the book says it should. If your guy that rebuilds them doesn't have a set up like that I'd be scared to run his stuff. Just sayin'

Bryan
Go to Top of Page

Thomasbus24
Administrator

USA
4559 Posts

Posted - 03/10/2011 :  1:44:36 PM  Show Profile  Reply with Quote
Bendix says that test is no longer valid: http://www.bendix.com/media/documents/products_1/compressorsgovernors_1/troubleshootingguide.pdf

But hey, oil spray is oil spray so why not try it? At least you wouldnt be putting the darn thing back on the engine to maybe have to take it right back off.

Refresh my memory on these...isn't there a nut on the end of the shaft that holds the gear in place? What would you think about putting that compressor in a vice and introducing it to your trusty impact or other drill? Mildy bad idea? Severely bad idea? I've never tried, but have wondered if it would work before.

If you just plain cant bench test em, what if a guy just took the supply line to the dryer off and saw what it pumped out at that point?

Edited by - Thomasbus24 on 03/10/2011 1:45:47 PM
Go to Top of Page

IBTMech
Top Member

USA
973 Posts

Posted - 03/10/2011 :  5:36:17 PM  Show Profile  Visit IBTMech's Homepage  Reply with Quote
Pretty tough to bench test a compressor without supplying lube oil pressure and cooling system to it.

A little oil is normal. A lot of oil will raise hell with the seals in your antilock valves.

It's a judgement call as to what is too much oil.

Ron King, what's your opinion on this?

If it doesn't fit, FORCE it.
If it breaks, well, it needed replacing anyway.
Pullin' wrenches for 45 years.
Go to Top of Page

Wolf0r
Top Member

USA
2181 Posts

Posted - 03/11/2011 :  6:27:53 PM  Show Profile  Reply with Quote
I think I have it all lined out. I cleaned it up, replaced the gaskets on the block and p/s pump and changed the dryer. So far it looks fine, builds up pressure fast and not spitting oil. The bus has 95k on it and I don't think the dryer was ever serviced. One down ready for sale, two to go.

“The good thing about science is that it's true whether or not you believe in it.”
Neil deGrasse Tyson
Go to Top of Page

Wolf0r
Top Member

USA
2181 Posts

Posted - 03/11/2011 :  6:31:12 PM  Show Profile  Reply with Quote
quote:
Originally posted by Thomasbus24

Bendix says that test is no longer valid: http://www.bendix.com/media/documents/products_1/compressorsgovernors_1/troubleshootingguide.pdf

But hey, oil spray is oil spray so why not try it? At least you wouldnt be putting the darn thing back on the engine to maybe have to take it right back off.

Refresh my memory on these...isn't there a nut on the end of the shaft that holds the gear in place? What would you think about putting that compressor in a vice and introducing it to your trusty impact or other drill? Mildy bad idea? Severely bad idea? I've never tried, but have wondered if it would work before.

If you just plain cant bench test em, what if a guy just took the supply line to the dryer off and saw what it pumped out at that point?

Great link there ThomasBus, I saved it to my bendix folder. I was going by cummins service information, it was an old book LOL.

“The good thing about science is that it's true whether or not you believe in it.”
Neil deGrasse Tyson
Go to Top of Page
  Previous Topic Topic Next Topic  
 New Topic  Reply to Topic
 Printer Friendly
Jump To:
 


School Bus Fleet Magazine Forums © 2022 School Bus Fleet Magazine Go To Top Of Page
This page was generated in 0.67 seconds. Snitz Forums 2000